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Commercial Roofing

Built-Up Roofing (BUR) for North County Commercial Properties

The tar-and-gravel roofs on older Carlsbad and Oceanside commercial buildings have been doing their job for decades, and there is a reason built-up roofing has lasted that long in the industry. A BUR system is many layers deep, alternating plies of bitumen and reinforcing felts, topped with gravel that shields everything below from the coastal sun. That layered redundancy is genuinely tough.

We work on BUR two ways: keeping existing systems alive through repair and restoration, and replacing them when the felts have finally given out. Plenty of the gravel roofs we inspect have more life left than the owner assumed, they just need flashing rebuilt and bare spots re-graveled. When a BUR is truly done, we help owners decide whether to rebuild in kind or move to a modern membrane or foam system.

When you need built-up roofing

  • An aging tar-and-gravel roof that is leaking or showing bare felts
  • Blistering, alligatoring, or cracking across the field of the roof
  • Flashing at parapets, curbs, and penetrations has pulled away or cracked
  • Gravel has washed or blown off, leaving the bitumen exposed to UV
  • You want to restore a serviceable BUR rather than replace it early
  • The roof has reached true end of life and needs replacement
  • You want a proven multi-ply system for a new low-slope roof
  • Ponding or drain problems are accelerating wear on an old BUR

What we do

  • Inspect the felts, bitumen, and gravel to judge remaining service life
  • Perform test cuts where needed to check for trapped moisture
  • Rebuild cracked or pulled flashing at parapets, curbs, and penetrations
  • Patch blisters, splits, and bare areas and re-embed protective gravel
  • Clear and re-flash drains and scuppers to stop ponding damage
  • Recommend restoration versus replacement honestly, based on what we find
  • Install a new multi-ply BUR or a modern alternative when replacement is due
  • Meet Title 24 insulation and cool-roof requirements on any full re-roof

Roof types & materials

  • Hot-applied BUR with asphalt and reinforcing ply felts
  • Cold-applied built-up systems where open flame or kettles are restricted
  • Gravel-surfaced cap for UV protection on traditional BUR
  • Reflective cap or coating for cool-roof and Title 24 compliance
  • Flashing rebuild and pitch-pan repair for penetrations
  • Restoration coatings to extend the life of a serviceable BUR
Quick Answer

Is it worth restoring an old built-up (tar and gravel) roof, or should it be replaced?

It depends on the condition of the felts and whether moisture has gotten into the system. Many BUR roofs that look worn only need flashing rebuilt, bare spots patched, and gravel re-embedded, which can add years of service. If test cuts show wet, deteriorated felts across the roof, replacement is the better long-term call. An honest inspection with test cuts is the only way to know.

If a BUR replacement is on the table, these related systems are worth comparing against a rebuild.

Reviews

What customers value about working with us

We publish verified reviews here as customers post them, rather than writing our own. Here is what people in North County San Diego tell us matters most.

Clear written estimatesItemized and explained, with no pressure.
Careful tile workProfile-matched re-roofs that keep HOAs happy.
Clean, respectful crewsProtected landscaping and a tidy site.
Fast leak responseActive leaks and storm damage get prioritized.

Built-Up Roofing questions, answered

How long does a built-up roof last?
BUR is known for long service life, often decades, because of its multiple plies and protective gravel surface. Actual lifespan depends on how many plies were installed, how well flashings and drains were maintained, and how much UV exposure the gravel has taken.
Why does the gravel matter on a BUR roof?
The gravel is the roof's sunscreen. It shields the bitumen below from UV, which is what breaks asphalt down. When gravel washes or blows off, the exposed bitumen degrades fast, so re-embedding gravel on bare spots is a real repair, not cosmetic.
Can you repair just part of an old BUR roof?
Yes. Localized blisters, splits, and failed flashing can be repaired without redoing the whole roof, as long as the surrounding felts are still sound. We assess whether spot repair will hold or whether the wear is widespread enough to warrant replacement.
Should I replace my BUR with the same system or something modern?
Both are valid. A new BUR is proven and tough, but modern single-ply, mod-bit, or foam systems can offer reflectivity, faster installs, and easier future maintenance. We lay out the trade-offs for your building and budget rather than pushing one option.
What affects the cost of BUR work?
For repairs, the extent of flashing, blistering, and re-graveling needed. For replacement, the number of plies, tear-off, insulation for Title 24, access, and surfacing. We inspect and test before quoting so the estimate matches the roof's real condition.

Get built-up roofing done right

Free inspection and an honest estimate from a local North County crew.

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